Tugger Carts

Modular Towable Cart Systems

Future proof material handling systems with customizable Tugger Carts from BHS, Inc.

material handling tugger train material handling tugger train

Tugger Carts from BHS, Inc. provide a fully modular system for forklift-free material handling strategies. These dependable steel trailers feature bolt-on components, enabling easy customization on our end or yours. That means we can deliver orders faster than ever — and you can continually optimize your material handling trains to match the changing needs of your facility.

Heavy-duty steel construction and durable powder-coat finishes make these Tugger Carts ideal for the toughest industrial settings. High carrying capacities handle heavy loads with ease. Maintenance-free casters ensure a lifetime of dependable service.

Get custom shelving units, flat bed sizes, and other personalized components to build the perfect tugger train. Call the BHS sales team at 1.800.247.9500 to learn more about modular Tugger Carts, or to find your local dealer.

Customizing Your Logistics Train With Industrial Tugger Carts

Logistics trains consist of an electric tugger — user-operated or autonomous — and a series of connectable industrial carts. With the modular design of BHS warehouse trailers, you can optimize each cart for specific materials, boosting throughput while removing ergonomic hazards.

Tugger trains make a valuable material handling strategy for a variety of applications. Warehouse tugger trains allow for pick-to-cart strategies at distribution centers. They support in-plant milk-run logistics for manufacturers. In short, any scenario that requires high-throughput material handling will benefit from our flexible approach to Tugger Cart systems.

Even a single modular Tugger Cart can improve material handling efficiency in a manual-pull scenario. A single employee can control Center Steer Tugger Carts easily. Whether its alone or part of a tugger train, however, every Tugger Cart from BHS, Inc. can be easily customized to meet your specifications.

Versatile Steering Configurations for Custom Tugger Carts

Need carts that can navigate tight spaces and narrow aisles? Looking for the best in tracking stability? Or does your facility require a more general approach to cart steering?

Regardless of the need, we offer a Tugger Cart to match. Choose a cart base with any of three caster configurations, each of which provides a particular set of benefits:

Quad Steer Tugger Carts

Quad Steer Tugger Carts are fitted with a pair of axles, each of which turns in tandem. This supports accurate steering and predictable tracking for complex material handling routes.

Center Steer Tugger Carts

Center Steer Tugger Carts place a maintenance-free, swiveling caster at each corner, plus two rigid wheels at the center of the base. This six-caster design promotes exceptional maneuverability, with the power to turn on a dime.

Dual Steer Tugger Carts

Dual Steer Tugger Carts feature two fixed and two swivel casters, providing the ideal balance between maneuverability and stable tracking.

Once you choose the right caster configuration, you’re ready to customize cart features for operational efficiency.

Tugger Cart Features for Safety, Efficiency, and Reliability

No matter which model you choose, BHS Tugger Carts come with a wide variety of performance-boosting standard features:

  • Laser-Cut Capacity Markings: Ensure safe operation and regulatory compliance with permanently engraved load capacities. These appear on the base and optional shelves.
  • Bolt-On Corner Brackets: This modular securing system allows you to retain bins — without interfering with fork access for movement via lift trucks.
  • Spring-Raised Tow Arms: Simplify the act of connecting tugger trailers. Operators can easily raise tow arms with a tap of the foot.
  • Robust, Maintenance-Free Casters: Smooth-rolling casters are built for a lifetime of service with no maintenance downtime.
  • Heavy-Duty Lunette Rings: Secure trailers to tugs and one another with durable steel connection points.

All of these standard features can be altered to match your use case. As an original equipment manufacturer with decades of experience in the industry, BHS can design and construct Tugger Carts that provide an efficient solution to any material handling challenge. Call the BHS sales team at 1.800.247.9500 to learn more about modular Tugger Carts and other material handling solutions for your industry.

View as Grid List

10 Items

Set Descending Direction
per page