Triple Stack Battery Extractors

A High-Capacity Forklift Battery Changer with BE-MAX^TM Integration

BHS Triple Stack Battery Extractors (BE-TS) travel safely up to three tiers high, providing quick and reliable transportation for forklift batteries of virtually any size. The BE-TS is ideal for expanding battery collections, and provides particular benefit to forklift fleets that use between 150 and 299 batteries.

A full range of sensors within the unit provides real-time data on usage and system health, accessible through the BHS BE-MAX Web Portal. Admins can access the Portal from anywhere with internet connectivity through a secure login. Portal users can authorize operator accounts, view data on use sessions, and check notifications regarding key system perameters. The BE-MAX system also emails these notifications to users of the admin’s choice.

High-Capacity Battery Handling with a Smaller Footprint

The BE-TS features a heavy-duty steel frame, dual-battery beds with powered rollers, and a unique extractor arm for added efficiency. Twin-chromed and hardened shafts guide extractor arm travel, with four-point bearing contact contributing to the extraordinary stability of the extraction system. Vacuum grips treat battery cases gently and attach firmly to batteries in under a second, and optional magnetic extraction provides efficient change-outs for batteries with slim casings.

Two independent drive wheels power floor travel. This synchronized drive system provides smooth travel in any conditions. The BE-MAX system alerts authorized users if it detects unequal chain alignment, preventing damage to the unit and hazards to operators.

With a wide range of stock safety features, both mechanical and digital, and even more available as optional additions, the BE-TS keeps staff and infrastructure low-risk and productive. Call our sales team at 1.800.BHS.9500 to learn more.

Features & Benefits

Heavy-duty construction for added reliability
Low-maintenance design plus condition-based and predictive maintenance capabilities with email notifications reduce downtime to the absolute minimum
Digital support systems include the BHS BE-MAX Web Portal and touchscreen operator interface
Through the BHS BE-MAX Web Portal, admins can authorize Portal users and asset Operators, adjust email notifications, turn on/off a 24-hour Daily Operator Checklist requirement, view historical usage data, access logged system alerts, and more from virtually any computer or mobile device
Operator login prevents unauthorized access and keeps records of use sessions
Proximity sensors on the unit dash prevent unauthorized changes to control systems
No exposed components for added safety
Durable powder coat finish resists both acid and scratches
Manual control of hydraulics for easy operation
Vacuum extraction reduces wear and tear on batteries
Vacuum extractor arm adjustable for various reach requirements
Non-proprietary hydraulic and electrical components lower replacement part costs
Redesigned hydraulic system for increased flow capacities and consistent function speeds
Quiet-running dual floor drive system provides positive traction on wet or dry surfaces
BHS exclusive Non-Inter-Flow (NIF) hydraulic manifold system stabilizes the lift cylinders to ensure a level roller bed during load transfers
Four lift cylinders, in combination with four-point equalization, assure smooth and level vertical movement of the roller bed when empty or loaded
Five hydraulic-powered rollers per compartment provide a brake for safe, easy battery transfer
Induction-type proximity switch disables floor drive to protect equipment when the extractor arm is outside the envelope of the compartment

Specifications

	BE-24-2-TS	BE-36-2-TS	BE-42-2-TS
Travel Speed	0 to 240 ft/min / 0 to 1.22 m/s	0 to 240 ft/min / 0 to 1.22 m/s	0 to 240 ft/min / 0 to 1.22 m/s
Raise - Lower Speed	0 to 26 ft/min / 0 to 0.13 m/s	0 to 26 ft/min / 0 to 0.13 m/s	0 to 26 ft/min / 0 to 0.13 m/s
Powered Roller Speed	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
Arm Traverse Speed	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
Arm Rotation Time	6 s to 8 s	6 s to 8 s	6 s to 8 s
Draw Bar Pull / Vacuum (12” / 305 mm Round Cup)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
Draw Bar Pull Magnet*	800 lb to 1,200 lb / 363 to 544 kg	800 lb to 1,200 lb / 363 to 544 kg	800 lb to 1,200 lb / 363 to 544 kg
Vacuum Attach Time	< 1 s	< 1 s	< 1 s
Vacuum Release Time	< 1 s	< 1 s	< 1 s
Input Voltage	480 V / 3 ph / 60Hz	480 V / 3 ph / 60Hz	480 V / 3 ph / 60Hz
AC Current Draw	35 A	35 A	35 A
AC Current Draw w/ Electric Drive Option	42 A	42 A	42 A
Control Circuit Voltage	120 V ac	120 V ac	120 V ac
Hydraulic Power Unit	20 hp / 14.9 kW	20 hp / 14.9 kW	20 hp / 14.9 kW
Hydraulic Power Unit w/ Electric Drive Option	25 hp / 18.7 kW	25 hp / 18.7 kW	25 hp / 18.7 kW
Hydraulic Pump	22 gal/min / 83 L/min	22 gal/min / 83 L/min	22 gal/min / 83 L/min
Power Unit	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
Operating Pressure	1,500 psi / 103 bar	1,500 psi / 103 bar	1,500 psi / 103 bar
Vacuum Pump	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
Vacuum	21” Hg / 711 mbar	21” Hg / 711 mbar	21” Hg / 711 mbar
Full Load Capacity	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
Weight (Empty)	8,000 lb / 3629 kg	8,300 lb / 3765 kg	8,600 lb / 3901 kg
Total Compartment Rollers / Powered	11/5	11/5	11/5
Guide Track	3” x 2.5” Angle 76 mm x 64 mm	3” x 2.5” Angle 76 mm x 64 mm	3” x 2.5” Angle 76 mm x 64 mm
Overall Dimensions (L x W x H)	156.5” x 72” x 158.188” 3975 mm x 1829 mm x 4018 mm	180.5” x 72” x 158.188” 4585 mm x 1829 mm x 4018 mm	192.5” x 72” x 160.688” 4890 mm x 1829 mm x 4081 mm
Vacuum Arm Reach	4.5” to 14” / 114 mm to 356 mm	4.5” to 14” / 114 mm to 356 mm	4.5” to 14” / 114 mm to 356 mm
Vacuum Arm Reach (Hydraulic Extension)	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm
Magnet Arm Reach (Hydraulic Extension) Truck Side	14” to 22” / 355 mm to 559 mm	14” to 22” / 355 mm to 559 mm	14” to 22” / 355 mm to 559 mm
Wheel Base	98” / 2489 mm	122” / 3099 mm	134” / 3404 mm
Drive Wheel Centerline	51” / 1295 mm	51” / 1295 mm	51” / 1295 mm
Battery Compartment Width	24” / 610 mm	36” / 915 mm	42” / 1067 mm
Maximum Battery Dimensions (L x W x H)	48” x 23” x 34” 1219 mm x 584 mm x 864 mm	48” x 35” x 34” 1219 mm x 889 mm x 864 mm	48” x 41” x 34” 1219 mm x 1041 mm x 864 mm
Minimum Battery Width (with vacuum / magnet)	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 152 mm
Minimum Battery Height	17.75” / 451 mm	17.75” / 451 mm	17.75” / 451 mm
Ground Clearance	0.63” / 16 mm	0.63” / 16 mm	0.63” / 16 mm
Roller Height	6.5” Min / 96” Max 165 mm Min / 2438 mm Max	6.5” Min / 96” Max 165 mm Min / 2438 mm Max	6.5” Min / 96” Max 165 mm Min / 2438 mm Max

Note: Specifications may vary ± 5% because of temperature, floor considerations, and operator efficiency. Values represented under normal operating conditions.

* Varies with battery case thickness and condition.

Options

Audible Alarm (BE-AUDALM): Alarm is activated while machine is in operation to notify pedestrians that the Battery Extractor is in use
BE-Mounted Water Tank (BE-WC-SS): Stainless steel water tank allows quick, easy battery maintenance from the Battery Extractor during battery change-out
Blue Light (BE-BLU-LT): Projects a bright, highly concentrated blue beam pattern on the ground in the direction that the extractor is moving
Custom Lasered Logo (BE-LOGO): Custom logo can be added to the front panel of the Battery Extractor
Electric Drive (BE-EDRIVE): Replaces hydraulic floor drive system with variable frequency drive (VFD) controlled system
Extended Reach (BE-EXTRCH): Increases the reach of the extractor arm and is ideal for use with forklifts with outriggers
Fan (BE-FAN): Aids in operator comfort in warm environments
Horn (BE-HORN): Horn is utilized by the operator to alert pedestrians
Level Assist Indicator (BE-LAI): An LED on the dash of the Battery Extractor alerts operator when proper vertical alignment with stands is achieved
Magnet Extraction (BE-MAG): Ideal when batteries are too narrow for vacuum extraction
Operator Shield (BE-OS): Isolates operator console from BE roller deck
Overhead Guard (BE-OHG): Protects the operator from falling objects
Powered Battery Stop (BE-PBS): Automatic, mechanical stops on the forklift change-out side of the BE roller compartments prevent battery discharge while the unit is more than 20" off the floor
Power Roller Cut-Out (BE-PRC-1/-2): Disengages powered rollers requiring additional input from operator to discharge battery from extractor
Safety Scanner (BE-SICK): A compact system which scans the area in front and behind the Battery Extractor to identify objects or pedestrians in its detection zone, stopping movement of the Battery Extractor upon detection
Strobe Light (BE-STBLT): Visually notifies bystanders when machine is in operation
Fleet Tracker® (FLT-IIOT): BHS Fleet Tracker is a cloud-based fleet-management system, with detailed reporting that allows users to right-size their fleets for optimal efficiency. Connection to the IIoT allows managers to measure the health of batteries, stands, and trucks by logging into a secured Web Portal. Fleet Tracker’s touchscreen HMI mounted to the Automatic Transfer Carriage guides users to charged batteries, posts maintenance reminders, and updates the status of battery assets to the cloud. The Fleet Tracker system improves battery health, improves change-out efficiency, and gives managers the real-time data they need to eliminate waste by matching assets to needs exactly.

Resources

Video Resources

Operator Aboard Battery Extractors from BHS

BE Option: Fleet Tracker

BE Options – Part 1

BE Options – Part 2

Blog Resources

Regulations

Warnings

California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.

Triple Stack Battery Extractors

A High-Capacity Forklift Battery Changer with BE-MAXTM Integration

High-Capacity Battery Handling with a Smaller Footprint

A High-Capacity Forklift Battery Changer with BE-MAX^TM Integration