Battery Wash Cabinets

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SKU
BWC
The BHS Battery Wash Cabinet (BWC) cleans harmful contaminants from a battery’s surface, which extends the life of the battery and reduces electrical problems in lift trucks. The BWC is available in five models and is constructed with stainless steel for durability. The BWC models offer adjustable wash options and water nozzles, providing quick, efficient cleaning for various battery types.

The BHS Battery Wash Cabinet (BWC) provides heavy-duty cleaning of harmful contaminants from a battery’s surface, which extends the life of the battery and reduces electrical problems in lift trucks. The BWC is available in four models and is constructed with stainless steel for durability. The BWC models offer adjustable wash options and water nozzles providing efficient cleaning for various battery types. The BWC also automates the washing process, freeing staff for more productive tasks while the battery is serviced. Cleaning forklift batteries in an enclosed cabinet also reduces the likelihood of staff injury due to exposure to electrolyte spray.

Features & Benefits

  • Adjustable wash times for efficient cleaning
  • Stainless steel construction offers rugged durability
  • Low operating cost combined with labor-saving cleaning process saves time and money
  • Adjustable legs to accommodate uneven floors (excludes BWC-1-M-DD)
  • Heavy duty door for industrial applications
  • Adjustable water nozzles to accommodate various battery sizes
  • Separate air/water delivery manifolds for optimum efficiency (excludes BWC-1 and BWC-1-M-DD)
  • Contact factory for other voltages and frequencies

BWC-1

The BWC-1 is equipped with a manual door and gravity feed rollers. The BWC-1 utilizes 120 V single phase power with adjustable timer and allows batteries to drip dry. This cabinet can accommodate a range of battery sizes and is quick and easy to operate.

BWC-2

The BWC-2 is equipped with an air operated automatic door and powered rollers for convenience in side-extraction applications. The powerful BWC-2 uses 240/480 V 3 ph power. Automatic air blow-off removes excess water. This heavy duty machine works well for battery washing service providers or operations that want to quickly wash their batteries on-site.

BWC-3

The BWC-3 is built with an in-feed conveyor for overhead loading of batteries, which makes the BWC-3 the preferred model for Gantry Crane systems. This powerful battery washer uses 240/480 V 3 ph power. The BWC-3 is equipped with an automatic air blow-off and also indexes the battery onto the in-feed conveyor for unloading at the end of every cycle.

MOBILE UNITS

BWC-1-M-DD

The BWC-1-M-DD is equipped with dual, outward opening doors and friction strips. The BWC-1-M-DD utilizes 120 V single phase power with adjustable timer and allows batteries to drip dry. Features fork pockets for mobility (not to be used while battery is on unit).

Additional features:

  • Dual Oscillating Wash Manifolds
  • Dual Anchor points secure equipment during transport or to permanently secure equipment inside facility
  • Indicator light notifies operator when battery drip-dry time has elapsed
  • 12” x 12” (305 mm x 305 mm) polycarbonate windows on top panel and upper door panel

BWC-1-M-DD-120-KIT

The BWC-1-M-DD-120-KIT enables on-site battery washes, eliminating the time and expense required for transporting batteries to and from separate maintenance facilities. The BWC-1-M-DD-120-KIT consists of three units: One clean-water tank, which includes a wash pump and an auxiliary hand-spray wand; an additional mobile tank for dirty water; and a Battery Wash Cabinet, model BWC-1-M-DD. This modular design makes it easy for service providers to wash forklift batteries at customer facilities and cart away contaminated wastewater upon completion.

Contents

  • (1) Battery Wash Cabinet model BWC-1-M-DD
  • Dual outward opening doors
  • Dual oscillating wash manifolds with (5) quick change water nozzles
  • Slide deck with (3) rows of poly lead rollers
  • Door open delay for battery tray drainage with timer for drip-dry
  • Electrical enclosure start circuit interface with pump
  • 120 V ac power connection for wash pump
  • Anchoring lugs on all four corners or can be permanently mounted to floor
  • (1) 120 gal/454 L Mobile Clean Water Tank on stainless steel cart assembly
  • (1) Wash Pump with 150 PSI at 5 gal/min mounted to clean water tank
  • (1) Auxiliary Hand Spray Wand
  • (1) 120 gal/454 L Mobile Dirty Water Tank

BWC-1

BWC-1-M-DD

BWC-2

BWC-3

Frame Construction

304/316 Stainless Steel

304/316 Stainless Steel

304/316 Stainless Steel

304/316 Stainless Steel

Air Inlet Size

N/A

N/A

0.75” NPTF

0.75” NPTF

Air Supply Required

N/A

N/A

90-110 psi @ 200 ft3/min Intermittent

6.2 - 7.6 bar @ 5663 L/min Intermittent

90-110 psi @ 200 ft3/min Intermittent

6.2 - 7.6 bar @ 5660 L/min Intermittent

Air Compressor Required

(Minimum Dedicated Use)

N/A

N/A

10 HP / 120 gal Tank / 32 ft3/min Recovery

7.5 kW / 454 L Tank / 906 L/min Recovery

10 HP / 120 gal Tank / 32 ft3/min Recovery

7.5 kW / 454 L Tank / 906 L/min Recovery

Air Blow Off Cycle Time

N/A

N/A

20 s

20 s

Air Nozzle Adjustment

N/A

N/A

Angular / Multiaxis

Angular / Multiaxis

No. Air Nozzles

N/A

N/A

9

9

Water Inlet Size

0.75” NPTF

0.75” NPTF

0.75” NPTF

0.75” NPTF

Water Supply Type Required

50-80 psi @ 10 gal/min Delivery

3.5 - 5.5 bar @ 38 L/min Delivery

150-175 psi @ 5.5 gal/min Delivery

10.3-12.1 bar @ 20.8 L/min Delivery

50-80 psi @ 10 gal/min Delivery

3.5 - 5.5 bar @ 38 L/min Delivery

50-80 psi @ 10 gal/min Delivery

3.5 - 5.5 bar @ 38 L/min Delivery

Water Nozzle Adjustment

Angle & Height

Dual Oscillating Manifolds

Angle & Height

Angle & Height

No. Water Jets

8

5

8

8

Air Blow Off & Water Line

CPVC Sch 80 Pipe

CPVC Sch 80 Pipe

CPVC Sch 80 Pipe

CPVC Sch 80 Pipe

Sump Outlet Size

1” NPTF

1” NPTF

1” NPTF

1” NPTF

Drain Plug Size

1” NPTF

1” NPTF

1” NPTF

1” NPTF

Drain Basin Capacity

36 gal / 136 L

23 gal / 87 L

36 gal / 136 L

36 gal / 136 L

Conveyor Drain Basin Capacity

N/A

N/A

N/A

19 gal / 72 L

Input Voltage Required

120 V / 1 ph / 60 Hz

120 V / 1 ph / 60 Hz

240 / 480 V / 3 ph / 60 Hz

240 / 480 V / 3 ph / 60 Hz

System AMP Draw

<1 A

2.5 A

3.0 / 1.5 A

4 / 2 A

Control Voltage

24 V ac

N/A*

24 V ac

24 V ac

Door Raise/Lower Mechanism

Manual - Hand Operated

Manual - Dual Outward Opening

Dual Air Cylinders

Dual Air Cylinders

Wash Cycle Length (User Settable Timer)

45 s to 99 hr

45 s to 99 hr

45 s to 99 hr

45 s to 99 hr

No. Rollers Inside Wash Cabinet

6 Non-Powered Gravity

6 Non-Powered Gravity

(3 rows with 2 rollers per row)

6 Power Driven

6 Power Driven

Roller Frame Type

Natural UHMW Poly

Integral, SST

Natural UHMW Poly

Natural UHMW Poly

No. Conveyor Rollers

N/A

N/A

N/A

6 Power Driven

Max. Weight Capacity

4,000 lb / 1814 kg

4,000 lb / 1814 kg

4,000 lb / 1814 kg

4,000 lb / 1814 kg

Overall Depth

62.5” / 1588 mm

62” / 1575 mm

63.75” / 1619 mm

123.75” / 3143 mm

Overall Width

58.25” / 1480 mm

61.75” / 1568 mm

62.375” / 1584 mm

70.5” / 1791 mm

Overall Height

Door Lowered

Door Raised

80.125” / 2035 mm

123.75” / 3143 mm

77.75” / 1975 mm

80.125” / 2035 mm

108.5” / 2756 mm

80.125” / 2035 mm

108.5” / 2756 mm

Height from Floor to Top of Roller Bed

14.75 ± 0.75”

375 mm ± 19 mm

11.125”

283 mm

14.75 ± 0.75”

375 mm ± 19 mm

14.75 ± 0.75”

375 mm ± 19 mm

Battery Length

24” Min / 42” Max

610 mm Min / 1067 mm Max

24” Min / 46” Max

610 mm Min / 1168 mm Max

24” Min / 42” Max

610 mm Min / 1067 mm Max

24” Min / 42” Max

610 mm Min / 1067 mm Max

Battery Width

6” Min / 39” Max

152 mm Min / 991 mm Max

12” Min / 39” Max

305 mm Min / 991 mm Max

6” Min / 39” Max

152 mm Min / 991 mm Max

6” Min / 39” Max

152 mm Min / 991 mm Max

Battery Height

16” Min / 36” Max

406 mm Min / 914 mm Max

16” Min / 33” Max

406 mm Min / 838 mm Max

16” Min / 36” Max

406 mm Min / 914 mm Max

16” Min / 36” Max

406 mm Min / 914 mm Max

* BWC-1-M units are designed to be used with mobile clean and dirty water totes and not compatible with recirculation/neutralization units

Electrolyte Neutralizing Cycle (BWC-NC)
Neutralizing agent injected during wash cycle to neutralize acidic residue on battery. Models BWC-2 and -3 also include low neutralizing conditioner indicator and buzzer.

Scrub Brush (BWC-SB)
Power scrub brush cleans underside of battery during entry and exit

Air Compressor Kit (BWC-ACK)
Provides compressed air for automatic air blow off. Download PDF for specifications and requirements.

Video Resources

Battery Wash Cabinets

Mobile Battery Wash Cabinet Kit

California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.