Battery Transfer Carriages

Overview

BHS offers a complete range of manual and powered forklift Battery Transfer Carriages (BTC), which quickly and safely remove forklift batteries. These carriages are available in various models. Exclusive BHS features add durability and versatility to every carriage.

Powered Extraction & Powered Lift (BTC-MPPAE)

This fully powered Battery Transfer Carriage features a hydraulic operated extractor arm. Raising and lowering is accomplished with a center-mounted hydraulic cylinder. Each function is controlled by a manual control valve with overload relief for additional safety. Power is supplied by a 12-volt hydraulic power unit. Lift range is from 5.5” to 21.5” (140 mm to 546 mm).

Powered Extraction & Manual Lift (BTC-MPPEE)

This combination manual lift and powered extraction Battery Transfer Carriage features a hydraulic operated extractor arm. Extraction is accomplished with a heavy-duty hydraulic motor controlled by a manual control valve with overload relief for additional safety. Power is supplied by a 12-volt hydraulic power unit. Raising and lowering is accomplished with a center-mounted manual hand jack. Lift range is from 5.5” to 23.5” (140 mm to 597 mm).

Manual Extraction & Powered Lift (BTC-MPPEL)

This combination manual extraction and powered lift Battery Transfer Carriage features a hand wheel for extractor arm operation. Raising and lowering is accomplished with a center-mounted hydraulic cylinder controlled by a manual control valve with overload relief for additional safety. Power is supplied by a 12-volt hydraulic power unit. Lift range is from 5.5” to 21.5” (140 mm to 546 mm).

Manual Extraction & Manual Lift (BTC-MPP)

This fully manual-operated Battery Transfer Carriage features a hand wheel to ensure control of extractor arm operation. Raising and lowering is accomplished with a center-mounted manual hand jack. Lift range is from 5.5” to 23.5” (140 mm to 597 mm).

Choosing a Forklift Battery Transfer Carriage

Forklift Battery Transfer Carriages allow users to safely remove and replace forklift batteries in fleets that are configured for side-extraction. These carriages feature a heavy-duty steel frame with a durable powder coating that prevents damage from electrolyte drips. Battery compartments are lined with spark-proof poly rollers that resist corrosive build-up and reduce friction during battery changes. Large phenolic casters have a low rolling resistance, allowing operators to position the units without an increased risk of ergonomic hazards.

Every combination of powered and manual function is available for Battery Transfer Carriages. Higher-frequency applications will benefit from the fully-powered unit, while users that only maintain one or two forklifts can save considerably with manual controls. Many battery room operators make sure to keep a BTC Winch on hand in case a forklift battery has to be removed out on the floor, far away from the established battery room.

To learn more about which model is right for your application, call the BHS sales team at 1.800.BHS.9500.

Features & Benefits

Provides a safe, easy, low-cost battery handling solution
Versatile height adjustment allows battery extraction from most battery compartments
Hook & Chain is the standard method of extraction for easy battery removal
Two swivel and two rigid 6” (152 mm) phenolic casters protect floors and provide low rolling resistance
Many flexible options available to satisfy unique battery handling requirements
Large 2.4” (61 mm) diameter rollers standard
High 3,000 lb (1360 kg) load capacity rating (based on 40” [1016 mm] long battery—capacity reduced if longer than 40”)
Floor locks prevent unwanted movement of the unit when not in use
Each powered BTC model contains easy-to-use ergonomically designed controls for powered lift and extraction
Power enclosure standard on all electric models allowing easy service and maintenance (excludes BTC-MPP)
Spark-proof, poly-sleeved rollers reduce corrosive build-up and extend product life (BTC-18 and BTC-24 only)

Specifications

	Powered Extraction & Powered Lift (BTC-MPPAE)	Manual Extraction & Powered Lift (BTC-MPPEL)	Powered Extraction & Manual Lift (BTC-MPPEE)	Manual Extraction & Manual Lift (BTC-MPP)
Max. Load Capacity 1	3,000 lb / 1360 kg	3,000 / 1360 kg	3,000 lb / 1360 kg	3,000 lb / 1360 kg
Voltage Requirement	12 VDC	12 VDC	12 VDC	N/A
Hydraulic Pump	1.3 gal/min / 4.9 l/m	1.3 gal/min / 4.9 l/m	1.3 gal/min / 4.9 l/m	N/A
Extractor Arm Travel Speed	0–20 ft/min / 0–0.1 m/s	N/A	0–20 ft/min / 0–0.1 m/s	N/A
Battery Attachment	Hook & Chain	Hook & Chain	Hook & Chain	Hook & Chain
Optional Vacuum	Yes	N/A	Yes	N/A
Primary Drive Reduction	N/A	4.5 to 1	N/A	4.5 to 1
Primary Drive Chain Size	#50	#50	#50	# 50
Roller Diameter	2.4” / 61 mm	2.4” / 61 mm	2.4” / 61 mm	2.4” / 61 mm
Roller Shaft Size	7/16” / 11 mm Hex (Model 18) 7/16” / 11 mm Hex (Model 24) 3/4” / 19 mm Hex (Model 30)	7/16” / 11 mm Hex (Model 18) 7/16” / 11 mm Hex (Model 24) 3/4” / 19 mm Hex (Model 30)	7/16” / 11 mm Hex (Model 18) 7/16” / 11 mm Hex (Model 24) 3/4” / 19 mm Hex (Model 30)	7/16” / 11 mm Hex (Model 18) 7/16” / 11 mm Hex (Model 24) 3/4” / 19 mm Hex (Model 30)
Maximum Battery Width	17” / 432 mm (Model 18) 23” / 584 mm (Model 24) 29” / 737 mm (Model 30)	17” / 432 mm (Model 18) 23” / 584 mm (Model 24) 29” / 737 mm (Model 30)	17” / 432 mm (Model 18) 23” / 584 mm (Model 24) 29” / 737 mm (Model 30)	17” / 432 mm (Model 18) 23” / 584 mm (Model 24) 29” / 737 mm (Model 30)
Battery Length 3	25”–39.75” 635–1010 mm	25”–39.75” 635–1010 mm	25”–39.75” 635–1010 mm	25”–39.75” 635–1010 mm
Min. Battery Height	20” / 508 mm	20” / 508 mm	20” / 508 mm	20” / 508 mm
Overall Length2	67” / 1702 mm	67” / 1702 mm	67” / 1702 mm	67” / 1702 mm
Overall Width	46.5” / 1181 mm (Model 18) 52.5” / 1334 mm (Model 24) 58.5” / 1486 mm (Model 30)	46.5” / 1181 mm (Model 18) 52.5” / 1334 mm (Model 24) 58.5” / 1486 mm (Model 30)	46.5” / 1181 mm (Model 18) 52.5” / 1334 mm (Model 24) 58.5” / 1486 mm (Model 30)	38.5” / 978 mm (Model 18) 44.5” / 1130 mm (Model 24) 50.5” / 1283 mm (Model 30)
Overall Height	65.5” / 1664 mm	65.5” / 1664 mm	65.5” / 1664 mm	65.5” / 1664 mm
Roller Height Service Range	5.5”–21.5” 140–546 mm	5.5”–21.5” 140–546 mm	5.5”–23.5” 140–597 mm	5.5”–23.5” 140–597 mm
Roller Width (Nominal)	18” / 457 mm (Model 18) 24” / 610 mm (Model 24) 30” / 762 mm (Model 30)	18” / 457 mm (Model 18) 24” / 610 mm (Model 24) 30” / 762 mm (Model 30)	18” / 457 mm (Model 18) 24” / 610 mm (Model 24) 30” / 762 mm (Model 30)	18” / 457 mm (Model 18) 24” / 610 mm (Model 24) 30” / 762 mm (Model 30)
Extended Arm Reach3 (Beyond Roller Bed)	6” / 152 mm	6” / 152 mm	6” / 152 mm	6” / 152 mm
Service Weight (unloaded)	1,050 lb / 476 kg (Model 18) 1,128 lb / 512 kg (Model 24) 1,135 lb / 515 kg (Model 30)	945 lb / 429 kg (Model 18) 960 lb / 435 kg (Model 24) 1,090 lb / 494 kg (Model 30)	850 lb / 386 kg (Model 18) 934 lb / 424 kg (Model 24) 1,060 lb / 481 kg (Model 30)	718 lb / 326 kg (Model 18) 748 lb / 339 kg (Model 24) 960 lb / 435 kg (Model 30)

Options

Vacuum Extraction (BTC-VAC): Vacuum option eliminates the need for manual hook-up and reduces wear and tear on batteries (available on MPPAE and MPPEE models only)
7” Cantilever (BTC-CAN-7): Extends extractor arm reach an additional 7” (178 mm) and is ideal for use with outriggers
7” Cantilever & 6” Extended Bed (BTC-CAN-7-6)*: 7” (178 mm) additional extractor arm reach is ideal for use with outriggers, and 6” (152 mm) bed extension accommodates longer batteries
7” mm Cantilever & 8” Extended Bed (BTC-CAN-7-8)*: 7” (178 mm) additional extractor arm reach is ideal for use with outriggers, and 8” (203 mm) bed extension accommodates longer batteries
14” Cantilever & 6” Extended Bed (BTC-CAN-14-6)*†: 14” (356 mm) additional extractor arm reach is ideal for use with outriggers, and 6” (152 mm) bed extension accommodates longer batteries
Extra Capacity (BTC-EC)*†: Increases capacity to 3,400 lb (1542 kg) while standard capacity is 3,000 lb (1360 kg)
Push-Arm Extension (BTC-PA): Low cost solution for extending extractor arm an additional 4” (101 mm) past the standard 6” (152 mm) extension
Rubber Bumper (BTC-RB): Protects lift truck during battery change-outs
Rubber Guard (BTC-RGD): Completely encloses chain and sprockets for safe operation
Track Mount (BTC-TM): Provides dedicated location for battery change-out Note: Single Guide Flat Track (SGT-F) is used for the Track Mount option, and minimum roller height is 6” (152 mm) with track mount
Self Contained Charger (BTC-CHGR): Fully enclosed 110 volt charger for use with powered BTC models

* Consult Factory on this option.

† Long batteries will reduce load capacity

Resources

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Battery Transfer Carriages

Battery Carts & Carriages

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Regulations

Warnings

California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.